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Commission Delegated Regulation (EU) 2015/68 of 15 October 2014 supplementing Regulation (EU) No 167/2013 of the European Parliament and of the Council with regard to vehicle braking requirements for the approval of agricultural and forestry vehicles (Text with EEA relevance)
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the compatibility of the control device and the brake; and
the transmission.
Mass: kg;
Force: N;
Acceleration due to gravity: g = 9,81 m/s2
Torques and moments: Nm;
Areas: cm2;
Pressures: kPa;
Lengths: unit specified in each case.
:
towed vehicle's technically permissible ‘maximum mass’ as declared by the manufacturer;
:
towed vehicle's ‘maximum mass’ capable of being braked by the control device, as declared by the manufacturer;
:
towed vehicle's ‘maximum mass’ capable of being braked by joint operation of all of the towed vehicle's brakes
GB = n · GBo
:
fraction of towed vehicle's permissible maximum mass capable of being braked by one brake, as declared by the manufacturer;
:
required braking force;
:
required braking force taking account of rolling resistance;
:
permissible thrust on coupling;
:
thrust on coupling;
:
control device output force;
:
supplementary force of control device, conventionally designated by the force D corresponding to the point of intersection with the axis of the abscissae of the extrapolated curve expressing P′ in terms of D, measured with the device in the mid-travel position (see Figures 2 and 3 of Appendix 1);
:
force threshold of control device, i.e., the maximum thrust on the coupling head which can be applied for a short period of time without generating an output force from the control device. The symbol KA is conventionally applied to the force measured when the coupling head begins to be pushed home at a speed of 10 to 15 mm/s, the control device transmission being uncoupled;
:
the maximum force applied to the coupling head when it is being pushed home at a speed of s mm/s + 10 %, the transmission being uncoupled;
:
the maximum force applied to the coupling head when it is being pulled at a speed of s mm/s + 10 % out of the position of maximum compression, the transmission being uncoupled;
:
efficiency of inertia control device;
:
efficiency of transmission system;
:
overall efficiency of control device and transmission ηH = ηHo · ηH1;
:
travel of control device in millimetres;
:
effective (useful) travel of control device in millimetres, determined in the test report;
:
spare travel of master cylinder, measured in millimetres at coupling head;
:
stroke of the master cylinder in millimetres according to Figure 8 of Appendix 1;
:
spare travel of the master cylinder in millimetres at piston rod, according to Figure 8 of Appendix 1;
:
loss of travel, i.e., travel in millimetres of the coupling head when the latter is so actuated as to move from 300 mm above to 300 mm below the horizontal, the transmission remaining stationary;
:
brake-shoe lift (brake-shoe application travel), in millimetres, measured on diameter parallel to applying device, the brakes not being adjusted during the test;
:
minimum brake shoe centre lift (minimum brake shoe application travel) (in millimetres) for wheel brakes with drum brakes
2r being the diameter of the brake drum in millimetres (see Figure 4 of Appendix 1).
For wheel brakes with disc brakes with hydraulic transmission
Where:
=
fluid volume absorbed by one wheel brake at a pressure corresponding to a braking force of 1,2 B* = 0,6 · GBo and a maximum tyre radius;
and
=
outer diameter of brake disc (V60 in cm3, FRZ in cm2 and rA in mm).
:
braking torque as specified by the manufacturer in point 5 of Appendix 3 of this Annex. This braking torque shall produce at least the prescribed braking force B*;
:
test braking torque in the case where no overload protector is fitted (according to point 6.2.1);
:
dynamic tyre rolling radius (m), as specified by the tyre manufacturer. As an alternative, if such information is not available, the value calculated by the formula: ‘ETRTO overall diameter/2’ may be used;
:
number of brakes.
:
maximum braking torque resulting from the maximum permissible travel sr or the maximum permissible fluid volume Vr when the towed vehicle moves rearward (including rolling resistance = 0,01 · g · GBo);
:
maximum permissible travel at the brake control lever when the towed vehicle moves rearward;
:
maximum permissible fluid volume absorbed by one braking wheel when the towed vehicle moves rearward;
:
reduction ratio between travel of coupling head and travel of lever at output side of control device;
:
reduction ratio between travel of lever at output side of control device and travel of brake lever (gearing down of transmission);
:
reduction ratio between travel of coupling head and travel of brake lever
iH = iHo · iH1
:
reduction ratio between travel of brake lever and lift (application travel) at brake-shoe centre (see Figure 4 of Appendix 1);
:
force applied to the brake control lever; (see Figure 4 of Appendix 1);
:
brake-retraction force when the towed vehicle moves forward, i.e., in graph M = f(P), the value of the force P at the point of intersection of the extrapolation of this function with the abscissa (see Figure 6 of Appendix 1);
:
brake-retraction force when the towed vehicle moves rearward (see Figure 6 of Appendix 1);
:
force applied to the brake control lever to produce the braking force B*;
:
test force according to point 6.2.1;
:
characteristic of the brake when the towed vehicle moves forward as defined from:
M = ρ (P – Po)
:
characteristic of the brake when the towed vehicle moves rearward as defined from:
Mr = ρr (Pr – Por)
:
differential travel at compensator when only one brake operates in the forward direction and the other in the reverse direction(1);
Where: scd = scr – scf (see Figure 5A of Appendix 1);
:
reduction ratio between travel of coupling head and travel of piston in master cylinder;
:
reduction ratio between travel of cylinder thrust point and lift (application travel) of brake-shoe centre;
:
surface area of piston of one wheel cylinder for drum brake(s); for disc brake(s), sum of the surface area of the caliper piston(s) on one side of the disc;
:
surface area of piston in master cylinder;
:
hydraulic pressure in brake cylinder;
:
retraction pressure in the brake cylinder when the towed vehicle moves forward; i.e., in graph of M = f(p), the value of the pressure p at the point of intersection of the extrapolation of this function with the abscissa (see Figure 7 of Appendix 1);
:
brake retraction pressure when the towed vehicle moves rearward (see Figure 7 of Appendix 1 );
:
hydraulic pressure in the brake cylinder to produce the braking force B*;
:
test pressure according to point 6.2.1:
:
characteristic of the brake when the towed vehicle moves forward as defined from:
M = ρ′ (p – po)
:
characteristic of the brake when the towed vehicle moves rearward as defined from:
Mr = ρ′r (pr – por)
:
application force at the input side of the control device, at which the overload protector is activated
:
brake torque at which the overload protector is activated (as declared by the manufacturer)
:
minimum test braking torque in the case when an overload protector is fitted (according to point 6.2.2.2).
:
force applied to the brake at which the overload protector is activated (according to point 6.2.2.1).
:
maximum force (when the coupling head is pushed fully home) which is applied by the overload protector to the brake (according to point 6.2.2.3).
:
pressure applied to the brake at which the overload protector is activated (according to point 6.2.2.1).
:
maximum hydraulic pressure (when the coupling head is pushed fully home) which is applied by the overload protector to the brake actuator (according to point 6.2.2.3).
:
minimum test brake force in the case when an overload protector is fitted (according to point 6.2.2.2).
:
minimum test brake pressure in the case when an overload protector is fitted (according to point 6.2.2.2).
Vehicle Class A means vehicles of categories R1, R2 and S1
Vehicle Class B means vehicles with a mass exceeding 3 500 kg and not exceeding 8 000 kg of categories R3 and S2
Vehicle Class C1 means vehicles of categories R and S with maximum design speed not exceeding 30 km/h
Vehicle Class C2 means vehicles of categories R and S with maximum design speed not exceeding 40 km/h
Vehicle Class C3 means vehicles of categories R and S with maximum design speed exceeding 40 km/h
In the case of vehicles of class B, also the condition D2 ≥ 1 750 N + 0,05 g · G′A is permitted as long as D2 ≤ 0,5 g · G′A.
Travel s and effective travel s′;
Supplementary force K;
Force threshold KA;
Insertion force D1;
Tractive force D2.
The reduction ratio iHo measured at the mid-travel position of the control;
The reduction ratio ih measured at the mid-travel position of the control device;
The master cylinder output pressure p as a function of the thrust D on the drawbar and of the surface area FHZ of the master-cylinder piston, as specified by the manufacturer; the supplementary force K and the efficiency are derived from the representative curve obtained from these measurements
(see Figure 3 of Appendix 1);
The spare travel of the master cylinder s″, as referred to in point 2.2.19;
Surface area FHZ of the piston in the master cylinder;
Stroke sHz of the master cylinder (in millimetres);
Spare travel s″Hz of the master cylinder (in millimetres).
PT = 1,8 P* or pT = 1,8 p* and MT = 1,8 M* as appropriate.
The minimum design values for an overload protector shall be specified by the manufacturer and shall not be less than
Pop = 1,2 P* or pop = 1,2 p*
The ranges of minimum test force PTop or minimum test pressure pTop and the minimum test torque MTop are:
PTop = 1,1 to 1,2 P* or pTop = 1,1 to 1,2 p*
and
MTop = 1,1 to 1,2 M*
The maximum values (Pop_max or pop_max) for the overload protector shall be specified by the manufacturer and shall not be more than PT or pT respectively.
The minimum brake-shoe lift (minimum brake-shoe application travel), 2sB*;
The brake-shoe centre lift (brake-shoe application travel) 2sB (which shall be greater than 2sB*);
Reduction ratio ig (see Figure 4 of Appendix 1);
Force P* for braking torque M*;
Torque M* as a function of the force P* applied to the control lever in mechanical-transmission systems.
The rotational speed of the braking surfaces shall correspond to an initial vehicle speed of 30 km/h in the case of Class C1 vehicle, 40 km/h in the case of Class C2 vehicle, 60 km/h in the case of Class C3 vehicle, when the towed vehicle moves forward and 6 km/h when the towed vehicle moves rearward. The following shall be derived from the curve obtained from these measurements (see Figure 6 of Appendix 1):
The brake-retraction force Po and the characteristic value ρ when the trailer moves forward;
The brake-retraction force Por and the characteristic value ρr when the towed vehicle moves rearward;
Maximum braking torque Mr up to the maximum permissible travel sr when the towed vehicle moves rearward (see Figure 6 of Appendix 1);
Maximum permissible travel at the brake control lever when the towed vehicle moves rearward (see Figure 6 of Appendix 1).
Reduction ratio ig′ (see Figure 8 of Appendix 1)
Pressure p* for braking torque M*
Torque M* as a function of the pressure p* applied to the brake cylinder in hydraulic transmission systems.
The rotational speed of the braking surfaces shall correspond to an initial vehicle speed of 30 km/h in the case of Class C1 vehicle, 40 km/h in the case of Class C2 vehicle, 60 km/h in the case of Class C3 vehicle, when the towed vehicle moves forward and 6 km/h when the towed vehicle moves rearward. The following shall be derived from the curve obtained from these measurements (see Figure 7 of Appendix 1):
The retraction pressure po and the characteristic ρ′ when the towed vehicle moves forward;
The retraction pressure por and the characteristic ρ′r when the towed vehicle moves rearward;
Maximum braking torque Mr up to the maximum permissible fluid volume Vr when the towed vehicle moves rearward (see Figure 7 of Appendix 1);
Maximum permissible fluid volume Vr absorbed by one braking wheel when the towed vehicle moves rearward (see Figure 7 of Appendix 1).
Surface area FRZ of the piston in the brake cylinder.
Alternative arrangements can be used, if they provide equal tension in both rear cables, even when there are differences in travel between the rear cables.
Differential travel at compensator (scd) shall be derived from:
Where:
Sc′ = S′/iH | (travel at compensator — forward operation) and Sc′ = 2 · SB/ig |
Scr = Sr/iH | (travel at compensator — rearward operation) |
Applications for the approval of towed vehicles equipped with inertia braking systems shall be accompanied by the test reports relating to the control device and the brakes and the test report on the compatibility of the inertia type control device, the transmission device and the brakes of the towed vehicle, these reports including at least the particulars prescribed on the basis of Article 27(1) of Regulation (EU) No 167/2013.
D* = 0,067 g · GA in the case of multi-axled drawbar towed vehicles;
and
D* = 0,10 g · GA in the case of rigid drawbar towed vehicles and centre-axle towed vehicles.
To check whether these conditions are complied with the following inequalities shall be applied:
If the brake rod linkage is affected by the angular position of the towing device, then:
s′ = s – so
If there is no loss of travel, then:
s′ = s
In hydraulic braking systems:
s′ = s – s″
The above requirements apply to the most usual embodiments of mechanical-transmission or hydraulic-transmission inertia braking systems where, in particular, all of the towed vehicle's wheels are equipped with the same type of brake and the same type of tyre. For checking less usual embodiments, the above requirements shall be adapted to the circumstances of the particular case.
Points 2.3.10, 2.3.11 and 2.3.12 only apply to the parking braking system differential travel calculation method.
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