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Directive 2009/75/EC of the European Parliament and of the Council of 13 July 2009 on roll-over protection structures of wheeled agricultural or forestry tractors (static testing) (codified version) (Text with EEA relevance) (repealed)
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This is the original version (as it was originally adopted).
THE EUROPEAN PARLIAMENT AND THE COUNCIL OF THE EUROPEAN UNION,
Having regard to the Treaty establishing the European Community, and in particular Article 95 thereof,
Having regard to the proposal from the Commission,
Having regard to the opinion of the European Economic and Social Committee(1),
Acting in accordance with the procedure laid down in Article 251 of the Treaty(2),
Whereas:
(1) Council Directive 79/622/EEC of 25 June 1979 on the approximation of the laws of the Member States relating to the roll-over protection structures of wheeled agricultural or forestry tractors (static testing)(3) has been substantially amended several times(4). In the interests of clarity and rationality the said Directive should be codified.
(2) Directive 79/622/EEC is one of the separate Directives of the EC type-approval system provided for in Council Directive 74/150/EEC of 4 March 1974 on the approximation of the laws of the Member States relating to the type-approval of wheeled agricultural or forestry tractors, as replaced by Directive 2003/37/EC of the European Parliament and of the Council of 26 May 2003 on type-approval of agricultural or forestry tractors, their trailers and interchangeable towed machinery, together with their systems, components and separate technical units(5), and lays down technical prescriptions concerning the design and construction of agricultural or forestry tractors, as regards their roll-over protection structure (static testing). Those technical prescriptions concern the approximation of the laws of the Member States, to enable the EC type-approval procedure provided for in Directive 2003/37/EC to be applied in respect of each type of tractor. Consequently, the provisions laid down in Directive 2003/37/EC relating to agricultural or forestry tractors, their trailers and interchangeable towed machinery, together with their systems, components and separate technical units, apply to this Directive.
(3) This Directive should be without prejudice to the obligations of the Member States relating to the time limits for transposition into national law of the Directives set out in Annex X, Part B,
HAVE ADOPTED THIS DIRECTIVE:
This Directive shall apply to tractors as defined in Article 2(j) of Directive 2003/37/EC, having the following characteristics:
clearance beneath the rear axle of not more than 1 000 mm;
fixed or minimum adjustable track width of one of the driving axles of 1 150 mm or more;
possibility of being fitted with a multipoint coupling device for detachable tools and a draw bar;
mass of 800 kg or more, corresponding to the unladen mass of the tractor as referred to in point 2.1,1 of Annex I to Directive 2003/37/EC, including the roll-over protection structure fitted in compliance with this Directive and tyres of the largest size recommended by the manufacturer.
1.Each Member State shall grant EC component type-approval for any type of roll-over protection structure and its tractor attachment which satisfies the construction and testing requirements laid down in Annexes I to V.
2.A Member State which has granted EC component type-approval shall take the measures required to verify, in so far as is necessary and if need be in cooperation with the competent authorities in the other Member States, that production models conform to the approved type. Such verification shall be limited to spot checks.
Member States shall, for each type of roll-over protection structure and its tractor attachment which they approve pursuant to Article 2, issue to the manufacturer of the tractor or of the roll-over protection structure, or to their respective authorised representatives, an EC component type-approval mark conforming to the model shown in Annex VI.
Member States shall take all appropriate measures to prevent the use of marks liable to create confusion between roll-over protection structures which have been component type-approved pursuant to Article 2 and other devices.
No Member State may prohibit the placing on the market of roll-over protection structures or their tractor attachments on grounds relating to their construction if they bear the EC component type-approval mark.
Nevertheless, a Member State may prohibit the placing on the market of roll-over protection structures bearing the EC component type-approval mark which consistently fail to conform to the approved type.
That Member State shall forthwith inform the other Member States and the Commission of the measures taken, specifying the reasons for its decision.
The competent authorities of each Member State shall within one month send to the competent authorities of the other Member States copies of the component EC type-approval certificates, a model of which is shown in Annex VII, completed for each type of roll-over protection structure which they approve or refuse to approve.
1.If the Member State which has granted EC component type-approval finds that a number of roll-over protection structures and their tractor attachments bearing the same EC component type-approval mark do not conform to the type which it has approved, it shall take the necessary measures to ensure that production models conform to the approved type.
The competent authorities of that Member State shall advise those of the other Member States of the measures taken which may, if necessary, where there is a serious and repeated failure to conform, extend to withdrawal of the EC component type-approval.
Those authorities shall take the same measures if they are informed by the competent authorities of another Member State of such failure to conform.
2.The competent authorities of the Member States shall within one month inform each other of any withdrawal of EC component type-approval and of the reasons for any such measure.
Any decision taken pursuant to the provisions adopted in implementation of this Directive to refuse or withdraw component EC type-approval for roll-over protection structures and their tractor attachments, or to prohibit their placing on the market or their use, shall set out in detail the reasons on which it is based.
Such decision shall be notified to the party concerned, who shall at the same time be informed of the remedies available to him under the laws in force in the Member States and of the time limits allowed for the exercise of such remedies.
1.No Member State may refuse to grant EC type-approval, to issue the document provided for in Article 2(u) of Directive 2003/37/EC, or to grant national type-approval in respect of a type of tractor on grounds relating to the roll-over protection structures, if these satisfy the requirements set out in Annexes I to IX.
2.Member States may not issue the document provided for in Article 2(u) of Directive 2003/37/EC in respect of a type of tractor which does not meet the requirements of this Directive.
Member States may refuse to grant national type-approval in respect of a type of tractor which does not meet the requirements of this Directive.
No Member State may refuse to register or prohibit the sale, initial entry into service or use of any tractor on grounds relating to the roll-over protection structures if these satisfy the requirements set out in Annexes I to IX.
For the purposes of EC type-approval, any tractor to which Article 1 refers must be fitted with a roll-over protection structure which satisfies the requirements laid down in Annexes I to IV.
However, the tractors defined in Article 1 of Directive 2009/57/EC of 13 July 2009 of the European Parliament and of the Council on roll-over protection structures of wheeled agricultural or forestry tractors(6) may, for the purposes of EC type-approval, be fitted with a roll-over protection structure which satisfies the requirements laid down in Annexes I to IV of that Directive.
Any amendments necessary to adapt to technical progress the requirements of Annexes I to IX shall be adopted in accordance with the procedure referred to in Article 20(3) of Directive 2003/37/EC.
Member States shall communicate to the Commission the text of the main provisions of national law which they adopt in the field covered by this Directive.
Directive 79/622/EEC, as amended by the acts listed in Annex X, Part A, is repealed, without prejudice to the obligations of the Member States relating to the time limits for transposition into national law of the Directives set out in Annex X, Part B.
References to the repealed Directive shall be construed as references to this Directive and shall be read in accordance with the correlation table in Annex XI.
This Directive shall enter into force on the 20th day following its publication in the Official Journal of the European Union.
It shall apply from 1 January 2010.
This Directive is addressed to the Member States.
Done at Brussels, 13 July 2009.
For the European Parliament
The President
H.-G. Pöttering
For the Council
The President
E. Erlandsson
general arrangement drawing either to a scale marked on the drawing or giving the main dimensions of the protection structure. This drawing must in particular show details of the mounting components,
photographs from side and rear showing mounting details,
brief description of the protection structure including type of construction, details of mounting on the tractor and, where necessary, details of cladding, means of access and escape, details of interior padding and features to prevent continuous rolling and details of heating and ventilation,
details of materials used in structural parts including attaching brackets and fixing bolts (see Annex V).
the mass of the unballasted tractor, as defined in point 1.3 of Annex II, does not exceed by more than 5 % the reference mass used in the test,
the method of attachment and the tractor’s components to which the attachments are made are identical,
any components such as mudguards and bonnet cowls which may provide support for the protection structure are identical,
the position and critical dimensions of the seat in the protection structure and the relative positions of the protection structure and the tractor shall be such that the zone of clearance would have remained within the protection of the deflected structure throughout all tests.
the trade mark or name;
a component type-approval mark conforming to the model in Annex VI;
serial number of the protection structure;
make and type(s) of tractor(s) for which the protection structure is intended.
Tests made using special rigs are intended to simulate such loads as are imposed on a protection structure, when the tractor overturns. These tests, described in Annex III, enable observations to be made on the strength of the protection structure and any brackets attaching it to the tractor and any parts of the tractor which transmit the test force.
Components which may create a hazard in the zone of clearance must also be fitted so that they may be examined to see whether the requirements of point 4 have been fulfilled.
All components that the driver could himself remove shall be removed for the tests. If it is possible to keep the doors and windows open or to remove them when the tractor is in use, they must be kept open or removed during the tests, so as not to increase the strength of the roll-over protection structure. If, in this position, they constitute a danger for the driver should the tractor roll over, the test report must refer to this fact.
The reference mass mt, used in the formulae (see Annex III) to calculate the energies and the crushing force, shall be at least that defined in point 2.1.1 of Annex I to Directive 2003/37/EC (i.e. excluding optional accessories but including coolant, oils, fuel, tools and driver) plus the protection structure and less 75 kg.
Not included are optional front or rear weights, tyre ballast, mounted implements, mounted equipment or any specialised components.
at start of test, under zero load: ± 2°,
during test, under load: 10° above and 20° below the horizontal. These variations shall as far as possible be kept to a minimum.
Longitudinal loading (Annex III, point 1.2)
For tractors with at least 50 % of the mass as defined in point 1.3 on the rear wheels the longitudinal loading shall be applied from the rear (case 1). For other tractors the longitudinal loading shall be applied from the front (case 2).
First crushing test
The first crushing test shall be applied at the same end of the protection structure as the longitudinal loading, i.e.:
at the rear in case 1 (Annex III, point 1.5), or
at the front in case 2 (Annex III, point 1.6).
Loading from the side (Annex III, point 1.3)
Second crushing test
The second crushing test shall be applied at the opposite end of the protection structure to the longitudinal loading, i.e.:
at the front in case 1 (Annex III, point 1.6), or
at the rear in case 2 (Annex III, point 1.5).
Second longitudinal loading (Annex III, point 1.7)
A second longitudinal loading shall be applied to tractors fitted with a protection structure designed to be tilted when the direction of application of the longitudinal loading (see point 3.1.1.1.1) would not have tilted the protection structure.
The wheels shall be removed or set at a track width setting which ensures that no interference can occur with the protection structure during the tests.
All components of the tractor and protection structure which, as complete units, constitute protection for the driver — including weather protection — shall be supplied complete on a tractor for inspection.
The protection structure to be tested need not be fitted with front, side or rear windows of safety glass or similar material, or with any detachable panels, fittings and accessories, which have no function of structural strength and which cannot create a hazard in the event of overturning.
The protection structure shall be instrumented with the necessary equipment to obtain the data required to draw the force-deflection diagram (see figure 4 of Annex IV). Total and permanent protection structure deflection shall be measured and noted for each stage of the test (see figure 5 of Annex IV).
In the case of a tractor whose seat is not on the median plane of the tractor and/or non-symmetrical strength of the structure, the side loading shall be on the side most likely to lead to infringement of the zone of clearance during the tests (see also Annex III, point 1.3).
No part of the zone of clearance as described in point 3.2 of Annex III has been entered by, or has been outside the protection of, the protection structure during the tests specified in points 1.2, 1.3, 1.5, 1.6 and, where appropriate, point 1.7 of Annex III.
If an overload test has been carried out, the force applied when the specified energy is absorbed shall be greater than 0,8 of the maximum force occurring during both the main test and the overload test concerned (see figures 4b and 4c of Annex IV).
During the tests the protection structure must not impose any constraint on the seat structure.
At the point when the required energy level is attained in each of the specified horizontal loading tests, the force shall exceed 0,8 Fmax.
A general description of the protection structure’s shape and construction (see Annex V for the obligatory dimensions), including the provisions for normal entry, exit and escape; the provisions for the heating and ventilation system, and other accessories where these are available and where they could affect the zone of clearance or might create a hazard.
Details of any special features such as devices to prevent the continuous rolling of the tractor.
A brief description of any interior padding.
A statement of the type of windscreen and glazing fitted and of any EC or other approval marking incorporated.
=
reference tractor mass (kg), as defined in point 1.3.
=
deflection (mm) of structure at the point of and in line with the load application.
=
deflection (mm) of structure for the calculated energy required.
=
static load force (N) (newtons).
=
maximum static load force occurring during loading, (N) with the exception of the overload.
=
force for the calculated energy required.
=
force/deflection curve.
=
energy input to be absorbed during side loading (J) (joules).
=
energy input to be absorbed during longitudinal loading (J).
=
energy input to be absorbed during application of the second longitudinal load (J).
=
applied force at rear in the crushing test (N).
=
applied force at front in the crushing test (N).
Load application shall be horizontal and parallel to the vertical median plane of the tractor.
For tractors with at least 50 % of their mass, as defined in point 1.3 of Annex II, on the rear wheels, the longitudinal rear load and the lateral load shall be applied on different sides of the median longitudinal plane of the protection structure. For tractors with at least 50 % of their mass on the front wheels, the longitudinal front load shall be on the same side of the median longitudinal plane of the protection structure as the lateral load.
It shall be applied to the uppermost transverse structural member of the protection structure (i.e. the part which would be likely to strike the ground first in an overturning incident).
The point of application of the load shall be located one-sixth of the width of the top of the protection structure inwards from the outside corner. The width of the protection structure shall be taken as the distance between two lines parallel to the vertical median plane of the tractor touching the outside extremities of the protection structure in the horizontal plane touching the top of the uppermost transverse structural members.
The length of the beam shall be not less than one-third of the width of the protection structure (as previously described) and not more than 49 mm greater than this minimum.
The longitudinal loading is applied from the rear or front, as defined in point 3.1.1.1 of Annex II.
The test shall be stopped whenever:
the strain energy absorbed by the protection structure is equal to or greater than the required energy input Eil 1 (where Eil 1 = 1,4 mt);
the structure infringes the zone of clearance or leaves the zone of clearance unprotected.
The loading shall be applied horizontally at 90° to the vertical median plane of the tractor. It shall be applied to the upper extremity of the protection structure at a point 300 mm forward of the seat reference point with the seat in its rearmost position (see point 2.3.1). If the protection structure has any projection on the side which would be certain to contact the ground first during a sideways overturn, the loading shall be applied at that point. In the case of a tractor with a reversible position, the load shall be applied to the upper extremity of the roll-over protection structure half-way between the two seat reference points.
The beam shall be as long as practicable, but no more than 700 mm in length.
The test shall be stopped whenever:
the strain energy absorbed by the protection structure is equal to or greater than the required energy input Eis (where Eis = 1,75 mt); or
the structure infringes the zone of clearance or leaves the zone of clearance unprotected.
The beam shall be positioned over the rear uppermost structural members and the resultant of crushing forces shall be located in the vertical longitudinal reference plane. A force Fr = 20 mt shall be applied.
Where the rear part of the protection structure roof will not sustain the full crushing force, the force shall be applied until the roof is deflected to coincide with the plane joining the upper part of the protection structure with that part of the rear of the tractor capable of supporting the vehicle’s mass when overturned. The force shall then be removed, and the tractor or loading force repositioned so that the beam is over that point of the protection structure which would then support the tractor when completely overturned. The force Fr shall then be applied.
The force Fr shall be applied for a minimum of five seconds following the cessation of the visually detectable deflection.
The test shall be stopped if the structure infringes the zone of clearance or leaves the zone of clearance unprotected.
The beam shall be positioned across the front uppermost structural members and the resultant of crushing forces shall be located in the vertical longitudinal reference plane. A force Ff = 20 mt shall be applied.
Where the front part of the protection structure roof will not sustain the full crushing force, the force shall be applied until the roof is deflected to coincide with the plane joining the upper part of the protection structure with that part of the front of the tractor capable of supporting the vehicle’s mass when overturned. The force shall then be removed, and the tractor or loading force repositioned so that the beam is over that point of the protection structure which would then support the tractor when completely overturned. The force Ff shall then be applied.
The force Ff shall be applied for a minimum of five seconds following the cessation of the visually detectable deflection.
The test shall be stopped if the structure infringes the zone of clearance or leaves the zone of clearance unprotected.
Load application shall be horizontal parallel to the vertical median plane of the tractor.
The second longitudinal loading is applied from the rear or front as defined in point 3.1.1.1 of Annex II.
It shall be applied in the opposite direction to and at the corner furthest from the longitudinal loading in point 1.2.
It shall be applied to the uppermost transverse structural member of the protection structure (i.e. that part which would be likely to strike the ground in an overturning incident).
The point of application of the load shall be located one sixth of the width of the top of the protection structure inwards from the outside corner. The width of the protection structure shall be taken as the distance between two lines parallel to the vertical median plane of the tractor touching the outside extremities of the protection structure in the horizontal plane touching the top of the uppermost transverse structural members.
The length of the beam shall be not less than one third of the width of the protection structure (as previously described) and not more than 49 mm more than this minimum.
The test shall be stopped whenever:
the strain energy absorbed by the structure is equal to or greater than the required energy input Eil 2 (where Eil 2 = 0,35 mt); or
the structure infringes the zone of clearance or leaves the zone of clearance unprotected.
Where the steering wheel is adjustable, its position shall be that for normal seated driving.
The reference point shall be established using the apparatus illustrated in figures 7 and 8 of Annex IV to simulate loading by a human occupant. The apparatus shall consist of a seat pan board and backrest boards. The lower backrest board shall be jointed in the region of the ischium humps (A) and loin (B), the joint (B) being adjustable in height.
The apparatus shall be positioned on the seat. It shall then be loaded with a force of 550 N at a point 50 mm in front of joint (A), and the two parts of the backrest board shall be lightly pressed tangentially against the backrest.
where no definite tangent to the lower area is possible, the lower part of the backrest board is pressed against the backrest vertically;
where no definite tangent to the upper area is possible, the joint (B) is fixed at a height which is 230 mm above the seat reference point, if the lower part of the backrest board is vertical. Then the two parts of the backrest board are lightly pressed against the backrest.
During each test the protection structure shall be examined to see whether any part of the protection structure has entered a zone of clearance round the driving seat as defined in point 2.1. In addition, the protection structure shall be examined to determine whether any part of the zone of clearance is outside the protection of the protection structure. For this purpose, it shall be considered to be outside the protection of the protection structure if any part of it would have come into contact with flat ground if the tractor had overturned towards the direction from which the loading was applied. For this purpose, the tyre and track setting shall be assumed to be the smallest specified by the manufacturer.
After the tests, the final permanent deflection of the protection structure shall be recorded. For this purpose, before the start of the test, the position of the main protection structure members in relation to the seat reference point shall be recorded.
:
Point of application of lateral load
:
Point of application of longitudinal rear load
:
Example of an arrangement for crushing test
:
Force/deflection curve — overload test not necessary
:
Force/deflection curve — overload test necessary
:
Force/deflection curve — overload test to be continued
:
Illustration of the terms ‘permanent deflection’, ‘elastic deflection’ and ‘total deflection’
:
Side view of zone of clearance
:
Front/rear view of zone of clearance
:
Isometric view
:
Apparatus for determination of seat reference point
:
Method of determining seat reference point
The EC component type-approval mark shall consist of a rectangle surrounding the lowercase letter ‘e’, followed by the distinguishing number of the Member State which has granted the component type-approval:
for Germany
for France
for Italy
for the Netherlands
for Sweden
for Belgium
for Hungary
for the Czech Republic
for Spain
for the United Kingdom
for Austria
for Luxembourg
for Finland
for Denmark
for Romania
for Poland
for Portugal
for Greece
for Ireland
for Slovenia
for Slovakia
for Estonia
for Latvia
for Bulgaria
for Lithuania
for Cyprus
for Malta
It must also include in the vicinity of the rectangle the EC component type-approval number which corresponds to the number of the EC component type-approval certificate issued with regard to the strength of the type of protection structure and its attachment to the tractor.
The EC component type-approval mark shall be supplemented by an additional symbol ‘S’
the new type of protection structure and its tractor attachment have received EC component type-approval;
it is designed to be mounted on the type of tractor for which the extension of the EC type-approval is requested;
the attachment of the protection structure to the tractor corresponds to that which was tested when EC component type-approval was granted.
(referred to in Article 13)
Council Directive 79/622/EEC | |
Commission Directive 82/953/EEC | |
Point IX.A.15.(h) of Annex I to the 1985 Act of Accession | |
Council Directive 87/354/EEC | Only as regards references made to Directive 79/622/EEC in Article 1 and point 9(h) of the Annex |
Commission Directive 88/413/EEC | |
Point XI.C.II.4 of Annex I to the 1994 Act of Accession | |
Commission Directive 1999/40/EC | |
Point 1.A.29 of Annex II to the 2003 Act of Accession | |
Council Directive 2006/96/EC | Only as regards references made to Directive 79/622/EEC in Article 1 and point A.28 of the Annex |
(referred to in Article 13)
a In accordance with Article 2 of Directive 82/953/EEC: 1.With effect from 1 October 1983, no Member State may:
if the roll-over protection structure for this type of tractor or these tractors complies with the provisions of this Directive. 2.With effect from 1 October 1984, a Member State:
3.With effect from 1 October 1985, Member States may prohibit the entry into service of tractors on which the roll-over protection structure does not comply with the provisions of this Directive. 4.The provisions of paragraphs 1 to 3 shall be without prejudice to the provisions of Directive 77/536/EEC.”. | |
b In accordance with Article 2 of Directive 88/413/EEC: 1.From 1 October 1988 no Member State may:
if the roll-over protection structures of this type of tractor or tractors comply with the provisions of this Directive. 2.From 1 October 1989 Member States:
| |
c In accordance with Article 2 of Directive 1999/40/EC: 1.From 1 July 2000, Member States may not:
if the tractors in question meet the requirements of Directive 79/622/EEC, as amended by this Directive. 2.From 1 January 2001, Member States:
| |
Directive | Time limit for transposition |
---|---|
79/622/EEC | 27 December 1980 |
82/953/EEC | 30 September 1983a |
87/354/EEC | 31 December 1987 |
88/413/EEC | 30 September 1988b |
1999/40/EC | 30 June 2000c |
2006/96/EC | 31 December 2006 |
Directive 79/622/EEC | Directive 1999/40/EC | This Directive |
---|---|---|
Articles 1 and 2 | Articles 2 and 3 | |
Article 3(1) | Article 4, first paragraph | |
Article 3(2) | Article 4, second and third paragraphs | |
Articles 4 and 5 | Articles 5 and 6 | |
Article 6, first sentence | Article 7, first paragraph | |
Article 6, second sentence | Article 7, second paragraph | |
Article 2 | Article 8 | |
Article 8 | Article 9 | |
Article 9, introductory wording | Article 1, introductory wording | |
Article 9, first indent | Article 1, point (a) | |
Article 9, second indent | Article 1, point (b) | |
Article 9, third indent | Article 1, point (c) | |
Article 9, fourth indent | Article 1, point (d) | |
Articles 10 and 11 | Articles 10 and 11 | |
Article 12(1) | — | |
Article 12(2) | Article 12 | |
— | Articles 13 and 14 | |
Article 13 | Article 15 | |
Annexes I to IX | Annexes I to IX | |
— | Annex X | |
— | Annex XI |
Opinion of the European Parliament of 17 June 2008 (not yet published in the Official Journal) and Council Decision of 22 June 2009.
See Annex X, Part A.
See page 1 of this Official Journal.
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